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Mensaje: Balancing Equipment at the Cost of a Vibration Meter: Myth or Reality?
Comparison of different types of balancing machines.
Balancing instruments are essential in vibration analysis and technological processes. They not only measure parameters but also reduce the imbalance of rotating mechanisms, improving product quality and economic efficiency. However, their price (2500 – 25000 euros) often makes them inaccessible for small and medium-sized businesses.
Factors Determining the Cost:
– Low Demand: Balancing equipment is manufactured in limited quantities.
– Costo de los sensores de vibración: Incluyen al menos dos sensores costosos.
– Software Development: Specialized software requires significant investment.
«Balanset-1A»: An Innovative Balancing Device
To solve the high cost issue, the «Balanset-1A» was created. Development Principles:
– Use of mass-produced parts.
– Application of more cost-effective vibration sensors.
– Maximized use of tested control algorithms.
Composition of «Balanset-1A»:
– Unidad de medición por microprocesador con salida USB.
– Portable computer with specialized software installed.
– A pair of low-cost capacitive accelerometers.
– Phase angle measured by laser sensor.
Such a structure allowed substantial reductions in development and production costs. Application of serial components and affordable sensors, along with proven algorithms, set the cost of the «Balanset» set (without computer) to no more than 2000 euros (1500 euros for Balanset-oem).
Final Thoughts
«Balanset» is a balancing device at the price of a vibration meter, accessible to a wide range of enterprises.
Original article about Shaft Balancing
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Date: junio 23, 2024
Time: 8:45 pm
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